Important Methods About Ultrasonic Plastic Welding Machine
Plastic welding is a traditional practice which is implemented to join the metal parts together by heating the surface to the point of welding. After heating the surface by using different means like blow pipe, electric arc etc. they are united by pressing, hammering etc. Different technologies are used to accomplish the work of plastic welding.
Ultrasonic plastic wedding is one of the most emerging technologies in case of plastic welding. Ultrasonic welding uses sound waves instead of heat and electricity to weld two different components. There are a lot of Ultrasonic Plastic Welding dealers in the market that can accomplish the work of plastic welding in a perfect manner.
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Working Methodology Of Ultrasonic Plastic Welders:
The Working Methodology Of Ultrasonic Plastic Welders Is Mentioned Below:
First of all the two different parts which are to be united is placed together. They are placed in a manner so that one resides at the top of the other. This structure is known as a fixture.
In the next step, an aluminum component known as horn is brought into contact with the upper plastic part.
Further, a controlled pressure is applied to the parts, bringing them together against the fixture.
In the next step, the horn is welded vertically at the speed of 2000 KHZ to 40000 KHZ times per second. This is done for a predetermined amount of time which is known as weld time.
In the next step, a clamping force is maintained for a predetermined amount of time to allow the parts to fuse as the melted plastic cools. This is also known as hold time.
This is the last step of the working of ultrasonic plastic welding. Once the metal-plastic gets solidified then all the clamping force is removed and the horn is retracted. The two different plastic parts are now joined together and united in one.
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Benefits of Ultrasonic Plastic Welding:
Different Benefits of Ultrasonic Plastic Welding Are As Follows:
Applied To Medical Industry:
Ultrasonic plastic welders are most suitable for medical industry as they do not introduce any contaminants. Different items of the medical industry can be prepared by using ultrasonic plastic welders such as anesthesia filters, dialysis tubes, and face marks etc.
Useful For Packaging Industry:
Ultrasonic plastic welders are quite useful for plastic welders. Different items such as lighters and food containers are made and then packed by using ultrasonic welding techniques. Ultrasonic plastic welders are extremely suitable for plastic welders because they are fast and sanitary.
Extremely Useful For Both Hard and Soft Plastic:
Ultrasonic plastic welders are extremely useful for both kinds of plastic such as hard and soft plastic such as semi-crystaline plastics and metals. Ultrasonic welding plastic is increasing its utility day by day due to the use of plastic welders.
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